HACCP systems are designed to prevent and control food-safety hazards associated with food from the time a company receives raw material through production to distribution to the consumer. HACCP systems must be built upon a firm foundation of compliance with current Good Manufacturing Practices (GMPs) and acceptable Sanitation Control Procedures (SCPs). GMPs and sanitation procedures affect the processing environment and should be considered prerequisite programs to HACCP.
When SSOPs are in place, HACCP can be more effective because it can concentrate on the hazards associated with the food or processing and not on the processing plant environment. If sanitation controls are included as part of a HACCP plan, they must lend themselves to all aspects of a critical control point (CCP) such as establishing critical limits, monitoring, corrective actions, verification and record-keeping procedures.
The cleaning, maintenance, and pest control HACCP prerequisite programs are essential for establishing the safe processing of food. Pest Management is the third major component of the cleaning and maintenance program.
HACCP is not a stand-alone program but is one part of a larger system of control procedures. For HACCP to function effectively, it should be accompanied by the prerequisite programs. The cleaning, maintenance, and pest control HACCP prerequisite programs are essential for establishing the safe processing of food. Having HACCP recipes is desirable, but it is much more so to have those recipes prepared using clean equipment that functions consistently every day in a clean, pest-free facility. It is not possible to produce safe food in a facility that is not cleaned, maintained, and free of pests.
That's where Unimar management system stands for. It allows the processor to include the pest management program in its SSOP rather than its HACCP plan. Even without HACCP, the level of plant sanitation and GMPs must comply with the regulation. Contrary to popular perception, sanitation control is not limited to cleaning equipment. Although clean equipment and a clean working area are essential for producing safe foods, so are the pest control measures.
All food and beverage plants create generous amounts of pest attractants such as heat, moisture, light, food, shelter, olfactory stimulants and sundry forms of offal. Moreover each plant, depending on its geographic location, has an assortment of "their own unique" pests that they must constantly battle.
Unimar enforce the IPM (Integrated Pest Management Program) to understand that the main objective of any establishment's pest control program is to prevent the entrance of pests, or failing that, to remove unwanted pests from buildings and when applicable their surrounding areas. The most competent and consistent pest control program should procure a proactive format analogous to the seven principles of HACCP. Unimar has a highly proactive and preventive pest management program requiring a regular documentation and verification procedures culminating with the desired results, i.e. no pests.
Many already established GMPs originally targeting personal sanitation and SSOPs can be integrated into a pest control program. Foot dips, hand dips, good housekeeping practices, and proactive building maintenance protocols would be a good start. Though Unimar scope of work serve an important role; a written report of Unimar investigation is commonly presented to plant management with copies forwarded to the all departments in charge allowing you to identify the missing requirements in your practices.
Like HACCP Systems, a pest control program is only as effective as the employees assigned to it. Written fact sheets and training on how IPM (integrated Pest management) shall be patiently taught and documented. Unimar customized pest control program is not expected to completely eradicate pests. That?s biologically impossible. However, Unimar can successfully manage and control pests at acceptable levels just like eschewing virulent pathogens from any products.
Once a quarter make a concerted effort to review and cross-pollinate all germane GMPs directly into your ever-fluctuating pest management program. Become proactive with Unimar's prudent advices. Actively share with us the responsibility and accountability of your pest management goals.